b. Production:
- Mother culture
: A pure growth of
any organism on a small scale is called as a mother culture. Mother culture is always
prepared in a conical flask of 500 or 1000 ml. Capacity and then this mother culture is
used for further production.
For this purpose,
one litre conical flasks are taken to which 500 ml of broth of nitrogen free medium is
added and these flasks are then plugged with non-absorbent cotton, sterilized in an auto
slave for 15-20 minutes at 75 lbs pressure for 15 minutes. Flasks are then inoculated with
mother culture with the help of inoculating needle aseptically. The flasks are transferred
to shaker and shaking is done for 72-90 hours so as to get optimum growth of bacteria in
broth. Bacteria are multiplied by binary method i.e. cell division. After about 90 days,
the number of per milliliters comes to about 100 crores. Total growth of bacteria in this
broth means starter culture or mother culture, which should carefully be done, since
further purity of biofertilizer or quality of biofertilizer depends upon how mother
culture is prepared.
- Production on a large scale:
Azotobacter is multiplied on a large
scale by two ways viz. Fermenter and Shaker. The fermenter is most automatic and accurate
method of multiplication of any micro-organism. In this method, the medium is taken in a
fermenter and then sterilized. After this pH of the medium is adjusted and 1% mother
culture is added. In order to get an optimum growth of the Azotobacter required
temperature and oxygen supply is adjusted so that concentrated broth is made. This
concentrated broth of the culture is then mixed with a carrier previously sterilized and
bio-fertilizers is prepared. Depending upon the demand and supply suitable fermenter is
selected.
Other production method is the shake method, a suitable medium is prepared transferred to conical flask of
suitable capacity. These flasks are then sterilized in an autoclave at 15 lbs pressure for
15 minutes. Each flasks is inoclulated with 10 ml mother culture and they are transferred
to shaker for multiplication where they are kept for 72-90 hours. This broth is mixed with
a suitable carrier previously sterilized. Thus biofertilizer is prepared, filled in
plastic bags and stored in cool place.
Selection of
carrier:
A carrier is nothing
but a substance which has high organic matter, higher water holding capacity and supports
the growth of organism. In order to transport the biofertilizer and becomes easy to use
the suitable carrier is selected. Generally Lignite cool, compost and peat soil are
suitable carriers for Azotobacter. Out of these carriers lignite is most suitable for this
organism, since it is cheaper, keeps organism living for longer period and does not lower
the quality of bio-fertilizers.
The lignite comes in
clouds and hence it is ground in fine powder by grinding machine. Its finesses should be
250-300 mesh. The pH of the carrier is adjusted to neutral by adding CaCO3. The
lignite naturally has a variety of micro-organism and hence it is sterilized in autoclave
at 30 lbs. Pressure for 30 minutes. After this the broth is mixed with lignite 1:2
proportion by following method.
Galvanized trays are
sterilized and used. To these trays, previously sterilized lignite is transferred and
broth is then added (lignite2: broth 1) and mixed properly. Trays are then kept one above
the other for 10-12 hours for allowing the organism to multiply in the carrier. This
mixture is then filled in plastic bags of 250 g or 500 g capacity. Plastic bags are
properly. Trays are then kept one above the other for 10-12 hours for allowing the
organism to multiply in the carrier. This mixture is then filled in plastic bags of 250 g
or 500 g capacity. Plastic bags are properly sealed. All the required information such as
name of biofertilizer, method of use expiry date, etc. is printed on plastic bags. In this
way biofertilizer is ready to sell or use. If biofertilizer is used immediately then bags
are stored in cool place otherwise they should be stored in cold storage in order to keep
biofertilizer in good quality.
As per ISI
standards, one gram of biofertilizer immediately after it is prepared should have one
crore cells of bacteria and 15 days before expiry date one gram of biofertilizer should
have 10 lakh bacteria. If biofertilizer is stored at 15-20 0C then it will
remain effective for 6 months. However, at 0 to 4 0C (cold storage) the
bacteria will remain active for 2 years. The storage periods are decided after testing the
biofertilizer for that particular storage conditions, such temperature and humidity.